Case Study

Case Study: Sustainable Zipper Pouches for an Australian Coffee Brand

Date: November 6, 2024

In Sydney, a boutique coffee brand was looking for packaging that could live up to the quality of their freshly roasted beans. They sold both online and through their café, and while their coffee was winning fans, their packaging wasn’t telling the same story. For them, freshness and sustainability were non-negotiable. Every bag needed to keep oxygen out, preserve flavor, and at the same time reflect their commitment to environmentally conscious practices.

The brand approached PandaPackage while preparing to launch a new product line. Their needs were clear: the packaging had to protect the beans, be recyclable, and work in smaller quantities of just a few hundred bags so they could test the market without overstocking. They also wanted something practical for customers—a pouch that could be opened and resealed easily, making everyday use simple and convenient.

We proposed an eco-friendly zipper pouch made from a combination of degradable PLA film and kraft paper, both food-grade and safe for direct contact. Each pouch was designed with a one-way degassing valve, which allowed carbon dioxide released after roasting to escape without letting oxygen in—an essential feature for maintaining the coffee’s flavor profile. To make storage more convenient, we added a resealable zipper so customers could open and close the bag multiple times without losing freshness. For branding, we kept the look clean and natural, printing their logo and origin details using soy-based inks that are both eco-friendly and visually sharp.

When the brand received their first batch of pouches, they felt the solution matched their vision perfectly. The bags carried a professional look that spoke to quality, while still aligning with their sustainable values. Their customers noticed too—many appreciated the convenience of the zipper and the reassurance of eco-friendly materials. For the coffee brand, this packaging was more than just a container; it became a way of reinforcing their identity every time someone brewed a cup.

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